Consistent concerns we hear from customers always tie back to cost savings, efficiency, and reliability. The ROTO-JET® RO-FT between-bearing design pump is designed to help drive savings and improve reliability and efficiency for low-flow, high head service in the petrochemical industry.
We’re excited to share a few case studies below where our technologically advanced RO-FT pump has been used to just that.
A major US-based refiner was experiencing very high maintenance costs with a high-speed, integrally geared pump. Over three years, 17 seal failures occurred, resulting in major US OSHA LDAR VOC emission violations and approximately $100,000 in maintenance costs.
Because of consistent upsets, the process—a propane iso-butane mix—necessitated a pump that could operate over a wide range of flow rates (40-120 GPM. / 10-30 m3/h) without incurring damage to the pump or seals. However, the customer’s’ current OH6 pump could not handle the process upsets and was consistently experiencing multiple seal failures per year.
![](https://nasniconsultants.com/wp-content/uploads/2023/07/using-pump-technology-to-solve-for-maintenance-costs-delivery-costs-and-reliability-1.jpg)
![](https://nasniconsultants.com/wp-content/uploads/2023/07/using-pump-technology-to-solve-for-maintenance-costs-delivery-costs-and-reliability-2.jpg)
Based on prior successful experience with a Roto-Jet pump operating in upset process conditions without any damage to the pump or seals, the Reliability Engineer selected the fully API 610 compliant Roto-Jet RO-FT between-bearing pump to resolve the pump issue and improve overall plant reliability.
A testament for reliability comes from a major refiner, who has one the highest industry standards for Mean Time Between Repair (MTBR). This customer wanted the most reliable pump possible for a new low-flow high-head process. Statistically, centrifugal pumps have higher reliability than positive displacement pumps, so their focus was to evaluate and select a pump that would have the highest chance of achieving their MTBR goals. In this application, pump seals are the “weak” link in hurting pump reliability.
Due to the RO-FT’s ability to operate over a wide flow-range without imparting any hydraulic radial load to the shaft, there is no shaft deflection at the seal faces, assuring the seals can achieve their maximum life. Similarly, the RO-FT does not experience any conventional recirculation that would also result in reduced pump life.
After considerable research and evaluation, the refiner purchased the Roto-Jet RO-FT between bearing pump because of its ability to outperform competitive pumps in this challenging application.
Another Trillium Flow Technologies customer based in South-Texas, USA, was generating excess propane from their process and was paying approximately $10,000 per day to have it trucked out of the facility. To eliminate the costs associated with trucking, the customer wanted to explore the idea of using a pump to increase the pressure to the point that the propane could be injected into an existing pipeline. The challenge was that the operating conditions were deemed extremely low-flow (15 – 55 GPM. / 4-13 m3/h) and very high head-rise (4,800 ft. / 1463 m.) and sourcing a pump which would be stable, efficient, and reliable under those operating conditions could be extremely difficult.
After careful review of the possible centrifugal pump options, the user selected the Roto-Jet RO-FT pump due to its ability to operate at a very low flow rate and a wide operating range without damage from hydraulic radial forces. The Roto-Jet RO-FT pump was installed, and our customer began to immediately realize the anticipated savings from using one of the best, most versatile, and reliable pumps in the industry.
![](https://nasniconsultants.com/wp-content/uploads/2023/07/using-pump-technology-to-solve-for-maintenance-costs-delivery-costs-and-reliability.png)
This article is published by
Trillium Flow Technologies™ serves customers in the power, oil & gas, general industry and water & wastewater sectors with highly engineered valves, pumps and actuators, as well as complete support in every phase of a project or …
Source of Article